CUSTOM-MIXED PLASTIC EXPLOSIVE
Tailored Charge. Military-Grade Power.
Key Specs
Base Explosive Components
RDX (Cyclotrimethylenetrinitramine), PETN (Pentaerythritol tetranitrate), HMX (Cyclotetramethylene-tetranitramine), TNT (Trinitrotoluene)
Plasticizer & Binder Options
- Advanced proprietary and commercial-grade plasticizers
- Binder systems tailored for mechanical, thermal, and operational performance
- Phlegmatizing agents included for improved handling safety
Custom-Mixed Plastic Explosives
At SWORD Energetics, we offer precision-engineered plastic explosives tailored to meet highly specific operational and regulatory requirements. Our formulations are developed in-house by a team of energetic materials specialists and chemical engineers using advanced base explosives such as RDX, PETN, HMX, and TNT. These are combined with cutting-edge plasticizers, binders, and phlegmatizing agents to deliver optimized performance across a wide range of mission profiles.
Whether you’re seeking enhanced detonation velocity, tailored mechanical sensitivity, or environmental resilience, our team can build to spec—either from your Technical Data Package (TDP) or from custom requirements. We support the creation of C-4 analogues, Semtex-type compositions, PETN plastimers, and HMX-based demolition compounds, with options for reduced-sensitivity breaching formulations. All production occurs in certified facilities compliant with NATO, UN, DOT, ATF, and ITAR standards, with full traceability, prototype runs, and scalable production available upon request.
Supported Formulations & Applications
SWORD Energetics currently serves clients across a range of sectors, including defense R&D, aerospace, mining, and allied government agencies. Our custom plastic explosives are engineered for mission-specific roles and operational environments. Available formulation types include:
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Custom C-4 Variants – RDX-based blends tuned for precise detonation and handling
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PETN-Plastimer Compositions – Designed for shaped charges and compact demolition tools
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Semtex Analogues – Balanced binary mixes replicating the performance of legacy systems
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HMX-Based Demolition Compounds – High-brisance explosives for structural breaching and warhead applications
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Reduced-Sensitivity Tactical Mixes – Formulated for enhanced operator safety in breaching and EOD scenarios
Custom Formulation Options
Clients are encouraged to submit their own Technical Data Packages (TDPs) or detailed performance criteria. Our team will tailor each formulation to meet the exact mission requirements. Customization options include:
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Detonation Velocity – Specify the desired detonation speed for operational impact
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Plasticity & Temperature Range – Define handling and flexibility across environmental conditions
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Mechanical Sensitivity Thresholds – Customize resistance to impact, friction, or electrostatic discharge
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Thermal Stability or Burn Rate – Match the explosive’s thermal profile to operational or storage needs
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Plasticizer or Binder Constraints – Incorporate specific material compatibility or regulatory restrictions
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MIL-SPEC / NATO / UN Compliance – Ensure conformance with military and international standards